Improved Machine Reliability and Value

Facilitate your manager with all the right tools to enhance the output of your factory floor. Enhance system reliability on your shop floor with a scheduled preventive maintenance routine. Generate and resolve tickets on-time. Boost output with continuous monitoring.

Key Features

Monitor the entire shop floor work flow, identify deviations, rectify the issues on-time and prevent further possible issues. Augment your reliability - capability assessment process and run data driven evaluation of your shop floor.

Integration of siloed data sheets with issue details

Digitize inspections, line walk, and maintenance tasks

Review compliance and periodic preventive maintenance

Create department and role specific tasks

Prevent recurring issues with historic machine data

Increase product throughput and reduce cycle time

How does Connect RECAP work?

Benefits

  • Bring preventive checks for reduced down-time

    Identify potential issues and track performance to minimize shutdown
  • Avoid discrete data sheets with a single dashboard

    Integrate data points from various sources for collation
  • Develop a sustainable manufacturing process

    Launch strong waste management program to save valuable resources
  • Improve system reliability and capability

    Use data to improve quality of asset life
  • Execute gemba walks and allocated checklist

    Identify root cause of down-time and ensure monitored compliance
  • Understand and review machine capability

    Bridge the gap between expected and actual outcomes

Frequently Asked Questions

A manufacturing floor is a busy and bustling place, with workers moving back and forth to complete their tasks. Unfortunately, this can often lead to cluttered work areas, which can make it difficult for employees to move around freely. One way to help improve line walk on the manufacturing floor is to create clearly defined paths for employees to follow.

This can be done by using tape or other markers to delineate where employees should walk, and by keeping the paths clear of debris. Additionally, it can be helpful to create signs or other visual cues that remind employees of the proper line walk path. By taking these steps, you can help to ensure that your manufacturing floor is safe and efficient.

In any factory, machines are the backbone of the operation. They need to be reliable in order to maintain production efficiency and avoid costly downtime. There are a number of ways to improve the reliability of your machines.

First, make sure that you have a regular maintenance schedule in place. This will help to identify and fix any potential issues before they cause problems.

Second, use high-quality parts and components. This will reduce the likelihood of premature failure.

Third, use data from previous failures to inform your design and maintenance decisions. By understanding why previous failures occurred, you can take steps to prevent them from happening again. By following these steps, you can improve the reliability of your machines and keep your factory running smoothly.

Documenting the gemba walk with a clear and crisp checklist will help capture observations real-time, understand the reliability of your machinery and other equipment and improve processes to reduce wastage. By bringing together manpower, resources, methodology and technology, the checklist prepares you for the unexpected and helps bring continuous improvement onto the factory floor.

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